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Asset loss cost calculator

Calculate what losing crates, pallets, kegs, or totes costs your operation per year, from your own fleet size, loss rate, and replacement cost.

Last updated: 29 September 2026

This calculator shows what asset loss costs your operation per year: your fleet size multiplied by your annual loss rate multiplied by your replacement cost per asset. The numbers are yours, not Rotion's. Use it to size the problem before deciding what level of tracking pays for itself.

What does asset loss cost you per year?

Assets lost per year

800

Annual replacement spend

€9,600

Capital in the fleet

€120,000

Your numbers, not ours: the calculation is fleet size × loss rate × replacement cost.

How should I read the result?

The annual replacement spend is the visible cost of asset loss: the crates, pallets, kegs, or totes you buy again each year to keep the fleet at strength. It is usually not the whole cost. Losses also show up as disputes with partners, emergency purchases at worse prices, and delivery capacity that is not there when a loop runs short.

What loss rate should I enter?

Enter the rate your own records support: last year's replacement purchases divided by fleet size is a defensible starting point. If you do not know your loss rate, that is itself a finding. Loops without asset-level records typically discover losses only when replacement orders come due, which is what asset-level tracking changes.

What would tracking change?

Tracking changes loss from a year-end surprise into a recoverable event. With every asset carrying an owner and a last-known holder, partners that sit on assets show up immediately, recovery becomes routine, and the loss rate you entered above becomes a number you manage instead of absorb. How that works in practice is covered in how a Rotion rollout works.

Want this number to shrink?

Bring your calculator inputs to a 20 minute call and we will walk through what recovery looks like for a fleet your size.

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